Volume 35 Issue 4
Feb.  2022
Turn off MathJax
Article Contents
WU Qichang, HE Jianping. Discussion on some problems of small face impact bonding effect[J]. Journal of Shanghai University of Engineering Science, 2021, 35(4): 295-304.
Citation: WU Qichang, HE Jianping. Discussion on some problems of small face impact bonding effect[J]. Journal of Shanghai University of Engineering Science, 2021, 35(4): 295-304.

Discussion on some problems of small face impact bonding effect

  • Received Date: 2020-12-31
  • Publish Date: 2022-02-23
  • Impact bonding has attracted much attention due to its excellent performance. In order to understand impact bonding effect with small face, the interface morphology by impact welding was investigated, the affecting of interface morphology on mechanical properties of welds was discussed, and it is indicated that the wavy interface is important for a reliable weld. In addition, based on bonding process of impact welding workpiece with large face, the formation mechanism of wavy interface was further analyzed. On this basis, the formation mechanism of wavy interface produced for impact welding workpiece with small face was discussed. It is indicated that an artificially set collision angle is necessary to form a wavy interface. Moreover, it is proposed that the effective method to solve the asymmetric problem occurred in impact welding workpiece with small face is to change the bonding surface of flying plate with conical bonding face.
  • loading
  • [1]
    王耀华. 金属板材爆炸焊接研究与实践[M]. 北京: 国防工业出版社, 2007.
    [2]
    GENG H H, SUN L Q, LI G Y, et al. Fatigue fracture properties of magnetic pulse welded dissimilar Al-Fe lap joints[J] . International Journal of Fatigue,2018,121:146 − 154.
    [3]
    聂鹏, 侯中志, 王哲峰, 等. 铝钛金属板电磁脉冲焊接试验研究[J] . 机械设计与制造,2018(7):90 − 92,96. doi: 10.3969/j.issn.1001-3997.2018.07.026
    [4]
    AKBARI-MOUSAVI S, BARRETT L M, AL-HASSANI S. Explosive welding of metal plates[J] . Journal of Materials Processing Technology,2008,202(1/2/3):224 − 239. doi: 10.1016/j.jmatprotec.2007.09.028
    [5]
    YANG M, MA H H, SHEN Z W. Study on explosive welding of Ta2 titanium to Q235 steel using colloid water as a covering for explosives[J] . Journal of Materials Research and Technology,2019,8(6):5572 − 5580. doi: 10.1016/j.jmrt.2019.09.025
    [6]
    王小绪, 何勇. 爆炸焊接参数对钛钢复合板界面波的影响[J] . 南京理工大学学报,2013,37(2):215 − 218.
    [7]
    王爽. 爆炸复合板焊接接头组织及性能研究[D]. 沈阳: 沈阳理工大学, 2014.
    [8]
    李芮宇, 孙宇新, 付艳恕, 等. 铝–铝爆炸焊接界面波形成与特征[J] . 焊接学报,2017,38(5):92 − 107. doi: 10.12073/j.hjxb.20170520
    [9]
    陈凯, 马勇, 何尧, 等. C276/304L爆炸焊接复合板界面熔化区微观组织及形成过程[J] . 精密成形工程,2020,12(2):67 − 71. doi: 10.3969/j.issn.1674-6457.2020.02.011
    [10]
    BEN-ARTZY A, STERN A, FRAGE N, et al. Wave formation mechanism in magnetic pulse welding[J] . International Journal of Impact Engineering,2010,37(4):397 − 404. doi: 10.1016/j.ijimpeng.2009.07.008
    [11]
    KORE S D, DATE P P, KULKARNI S V. Effect of process parameters on electromagnetic impact welding of aluminum sheets[J] . International Journal of Impact Engineering,2007,34(8):1327 − 1341. doi: 10.1016/j.ijimpeng.2006.08.006
    [12]
    ATHAR M, TOLAMINEJAD B. Weldability window and the effect of interface morphology on the properties of Al/Cu/Al laminated composites fabricated by explosive welding[J] . Materials & design,2015,86(5):516 − 525.
    [13]
    曾翔宇, 李晓杰, 曹景祥, 等. 材料强度对爆炸焊接结合界面的影响[J] . 爆炸与冲击,2019,39(5):139 − 145.
    [14]
    杨文武. Al/Mg/Al复合板的制备及其界面行为与性能的研究[D]. 太原: 太原理工大学, 2019.
    [15]
    姜丽红, 郭正华, 杨扬. ZK60镁合金绝热剪切行为及损伤断裂研究[J] . 塑性工程学报,2020,27(4):125 − 131. doi: 10.3969/j.issn.1007-2012.2020.04.017
    [16]
    POURABBAS M, ABDOLLAH-ZADEH A, SARVARI M, et al. Investigation of structural and mechanical properties of magnetic pulse welded dissimilar aluminum alloys[J] . Journal of Manufacturing Processes,2019,37:292 − 304. doi: 10.1016/j.jmapro.2018.12.002
    [17]
    PATRA S, ARORA K S, SHOME M, et al. Interface characteristics and performance of magnetic pulse welded copper-Steel tubes[J] . Journal of Materials Processing Technology,2017,245:278 − 286. doi: 10.1016/j.jmatprotec.2017.03.001
    [18]
    陶聪, 陆明, 李剑斌. CLF-1钢爆炸焊接接头界面组织及力学性能研究[J] . 兵器装备工程学报,2019,40(11):213 − 216. doi: 10.11809/bqzbgcxb2019.11.042
    [19]
    RAJANI H, MOUSAVI S. The effect of explosive welding parameters on metallurgical and mechanical interfacial features of Inconel 625/plain carbon steel bimetal plate[J] . Materials Science & Engineering A,2012,556:454 − 464.
    [20]
    SARVARI M, ABDOLLAH-ZADEH A, NAFFAKH-MOOSAVY H, et al. Investigation of Collision Surfaces and Weld Interface in Magnetic Pulse Welding of Dissimilar Al/Cu Sheets[J] . Journal of Manufacturing Processes,2019,45(2):356 − 367.
    [21]
    HENRYK, PAUL, WOJCIECH, et al. The Effect of Interface Morphology on the Electro-Mechanical Properties of Ti/Cu Clad Composites Produced by Explosive Welding[J] . Metallurgical and Materials Transactions,2020,51(2):750 − 766. doi: 10.1007/s11661-019-05537-x
    [22]
    VERENA, PSYK, CHRISTIAN, et al. Process analysis for magnetic pulse welding of similar and dissimilar material sheet metal joints[J] . Procedia Engineering,2017,207:353 − 358. doi: 10.1016/j.proeng.2017.10.787
    [23]
    ZENG X Y, WANG Y X, LI X Q, et al. Effect of inert gas-shielding on the interface and mechanical properties of Mg/Al explosive welding composite plate[J] . Elsevier Ltd,2019,45:166 − 175.
    [24]
    张楠. 铝/镁合金爆炸焊接层状复合材料界面行为的研究[D]. 太原: 太原理工大学, 2015.
    [25]
    CUI Y, LIU D, FAN M Y, et al. Microstructure and mechanical properties of TA1/3A21 composite plate fabricated via explosive welding[J] . Materials Science and Technology,2020,36(4):1 − 9.
    [26]
    曾翔宇, 李晓杰, 王小红, 等. 爆炸焊接波状界面的形成和发展[J] . 稀有金属材料与工程,2020,49(6):1977 − 1983.
    [27]
    孙伟, 李晓杰, 闫鸿浩, 等. 水下爆炸焊接制备NiTi合金与铜箔复合板[J] . 焊接学报,2012,33(10):63 − 66,116.
    [28]
    崔庆丰, 惠虎, 王昊旸, 等. 冲击功与断裂韧度经验关系式对Q345R钢的适用性[J] . 机械工程材料,2015,39(12):84 − 90. doi: 10.11973/jxgccl201512020
    [29]
    王建民, 朱锡, 刘润泉. 爆炸焊接界面波形参数的影响因素[J] . 北京科技大学学报,2008,30(6):636 − 639. doi: 10.3321/j.issn:1001-053X.2008.06.012
    [30]
    缪广红, 马雷鸣, 李雪交, 等. 装药方式对铜/钢爆炸焊接界面波的影响及波形成机理[J] . 高压物理学报,2020,34(2):126 − 134.
    [31]
    闫建文, 雷方超, 俞祺洋, 等. 炸药量对爆炸焊接界面波影响的数值模拟[J] . 工程爆破,2018,24(6):10 − 17. doi: 10.3969/j.issn.1006-7051.2018.06.002
    [32]
    付艳恕, 王震. 爆炸焊接304/Q245复合钢界面结构及剪切行为各向异性[J] . 稀有金属材料与工程,2018,47(8):2458 − 2464.
    [33]
    LIU L L, JIA Y F, XUAN F Z. Gradient effect in the waved interfacial layer of 304L/533B bimetallic plates induced by explosive welding[J] . Materials Science and Engineering: A,2017,704:493 − 502.
    [34]
    袁伟. 汽车车身铝钢金属板件磁脉冲焊接工艺研究[D]. 长沙: 湖南大学, 2017.
    [35]
    YAN Z, XIAO A, CUI X, et al. Magnetic pulse welding of aluminum to steel tubes using a field-shaper with multiple seams[J]. Journal of Manufacturing Processes, 2021, 65(1–4): 214-227.
    [36]
    ANISIMOV A G, MALI V I. Magnetic pulse welding of different metal sheets[J] . Materials Today: Proceedings,2019,16:151 − 155. doi: 10.1016/j.matpr.2019.05.240
    [37]
    KORE S D, DATE P P, KULKAMI S V. Electromagnetic impact welding of aluminum to stainless steel sheets[J] . Journal of Materials Processing Technology,2008,208(1-3):486 − 493. doi: 10.1016/j.jmatprotec.2008.01.039
    [38]
    KORE, IMBERT, WORSWICK, et al. Electromagnetic impact welding of Mg to Al sheets[J] . Science and Technology of Welding and Joining,2009,14(6):549 − 553. doi: 10.1179/136217109X449201
    [39]
    SONG J W, PARK J J, LEE G J, et al. Effect of impact velocity on interface characteristics of HT-9 steel joints fabricated by magnetic pulse welding[J] . Metals and Materials International,2020,26(3):360 − 369. doi: 10.1007/s12540-019-00510-0
    [40]
    曹亚明, 杨尚磊, 夏明许, 等. 铝-铝电磁脉冲焊接技术及其机理研究[J] . 热加工工艺,2020,49(9):50 − 53,58.
    [41]
    BAHRANI A S, BLACK T J, CROSSLAN B. The mechanics of wave formation in explosive welding[J]. Proceedings of the Royal Society of London Series A: Mathematical and Physical Sciences, 1967, 296(1445): 123-136.
    [42]
    MURR L E, NIOU C S, GARCIA E P, et al. Comparison of jetting-related microstructures associated with hypervelocity impact crater formation in cooper targets and cooper shaped charges[J] . Materials Science and Engineering: A,1997,222(2):118 − 132. doi: 10.1016/S0921-5093(96)10518-9
    [43]
    KOLSKY H. Stress waves in solids[J] . Journal of Sound and Vibration,1964,1(1):88 − 110. doi: 10.1016/0022-460X(64)90008-2
    [44]
    HE J, SIROIS D, LI S, et al. Ballistic impact welding of copper to low carbon steel[J] . Journal of Materials Processing Technology,2016,232:165 − 174. doi: 10.1016/j.jmatprotec.2016.01.029
    [45]
    POURABBAS M, ABDOLLAH-ZADEH A, SARVARI M, et al. Role of collision angle during dissimilar Al/Cu magnetic pulse welding[J] . Science and Technology of Welding & Joining,2020:1 − 7.
    [46]
    汤柳磊. 植柱型旋转碰撞冲击连接工艺及界面特征[D]. 上海: 上海工程技术大学, 2019.
    [47]
    李晨, 胡渊, 张云飞. 螺柱焊脱焊缺陷分析及优化方案[J] . 汽车工艺师,2020(7):38 − 41. doi: 10.3969/j.issn.1672-657X.2020.07.012
    [48]
    李冠群, 张泽志, 潘晓刚. 螺柱焊技术稳定性研究在装焊车间的应用[J] . 设备管理与维修,2019(7):35 − 38.
    [49]
    HATTINGH D G, BULBRING D, ELS-BOTES A, et al. Process parameter influence on performance of friction taper stud welds in AISI 4140 steel[J] . Materials and Design,2011,32(6):3421 − 3430. doi: 10.1016/j.matdes.2011.02.001
    [50]
    张彭, 陈国强, 魏普, 等. 螺柱焊缺陷分析[J] . 汽车工程师,2015(6):57 − 59. doi: 10.3969/j.issn.1674-6546.2015.06.014
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(9)

    Article Metrics

    Article views (559) PDF downloads(1561) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return