Volume 35 Issue 3
Sep.  2021
Turn off MathJax
Article Contents
XU Wenhu, YANG Jin, XIAO Ming, PENG Mingjian, ZHAO Yixuan, LIU Hongbing, LU Hanlong. Research status of dissimilar welding-brazing of aluminum to copper[J]. Journal of Shanghai University of Engineering Science, 2021, 35(3): 215-228.
Citation: XU Wenhu, YANG Jin, XIAO Ming, PENG Mingjian, ZHAO Yixuan, LIU Hongbing, LU Hanlong. Research status of dissimilar welding-brazing of aluminum to copper[J]. Journal of Shanghai University of Engineering Science, 2021, 35(3): 215-228.

Research status of dissimilar welding-brazing of aluminum to copper

  • Received Date: 2021-05-26
  • Publish Date: 2021-09-30
  • Due to the great difference in physical and chemical properties between aluminum alloy and copper dissimilar metals, the strong oxidation property of aluminum alloy and other factors, it has become a difficult point in the welding field of dissimilar metals joining. The research status of aluminum/copper dissimilar metal welding-brazing in recent years and weldability of aluminum and copper dissimilar metal were reviewed, common problems of the aluminum/copper dissimilar metal welding-brazing were discussed. Appropriate welding process with adjustment of alloy elements is the key to solve the problem of aluminum/steel dissimilar metal welding and brazing, and the research and development in this field are prospected and reviewed.
  • loading
  • [1]
    李冬梅. 大力发展“以铝代铜”[N]. 中国电力报, 2015-03-12(5).
    [2]
    张义. 异种金属焊接技术[M]. 北京: 机械工业出版社, 2016: 261 − 262.
    [3]
    MOHANRAJ M, JAYARAJ S, MURALEEDHARAN C. Environment friendly alternatives to halogenated refrigerants: A review[J] . International Journal of Greenhouse Gas Control,2009,3(1):108 − 119. doi: 10.1016/j.ijggc.2008.07.003
    [4]
    丁全利. 理性看待铜铝替代问题[N]. 中国国土资源报, 2016-03-31(6).
    [5]
    佚名. “以铝代铜”不宜过度推广[J] . 特种铸造及有色合金,2016,36(4):348.
    [6]
    潘龙威. 铝/铜旋转摩擦焊接头界面组织与性能不均匀性研究[D]. 大连: 大连理工大学, 2018.
    [7]
    李亚江. 异种难焊材料的焊接及工程应用[M]. 北京: 化学工业出版社, 2004: 179 − 182.
    [8]
    唐仁政, 田荣璋. 二元合金相图及中间相晶体结构[M]. 长沙: 中南大学出版社, 2009: 51.
    [9]
    LEE T H, LEE Y J, PARK K T, et al. Controlling Al/Cu composite diffusion layer during hydrostatic extrusion by using colloidal Ag[J] . Journal of Materials Processing Technology,2013,213(3):487 − 494. doi: 10.1016/j.jmatprotec.2012.10.001
    [10]
    万於辉. 铜/铝搅拌摩擦焊工艺研究[D]. 南昌: 南昌航空大学, 2014.
    [11]
    杨文威. 电缆导体连接的新技术[J] . 高电压技术,2001, 27(S1):16, 18.
    [12]
    GANATRA R H, MCKOON T L. Reliability of connections: a comparison of aluminum alloy stranded conductors and electrically equivalent copper conductors[J] . Wire journal international,1998,31(7):112 − 123.
    [13]
    KUMAR S, KUMAR S. Multi-response optimization of process parameters for friction stir welding of joining dissimilar Al alloys by gray relation analysis and Taguchi method[J] . Journal of the Brazilian Society of Mechanical Sciences and Engineering,2015,37(2):665 − 674. doi: 10.1007/s40430-014-0195-2
    [14]
    CARVALHO G, GALVÃO I, MENDES R, et al. Friction stir welding and explosive welding of aluminum/copper: Process analysis[J] . Materials and Manufacturing Processes,2019,34(11):1243 − 1250. doi: 10.1080/10426914.2019.1644452
    [15]
    徐荣正, 张德良, 李慧, 等. 铝/铜异种金属搅拌摩擦焊研究[J] . 热加工工艺,2018,47(11):7 − 10, 16.
    [16]
    陶娟. 铝/铜异种金属搅拌摩擦焊接机理和工艺研究[D]. 南京: 南京理工大学. 2015.
    [17]
    张满. 铝/铜异种材料焊接的研究现状[J] . 热加工工艺,2009,38(9):116 − 119, 122. doi: 10.3969/j.issn.1001-3814.2009.09.037
    [18]
    RZAEV R, CHULARIS A, SMIRNOV V, et al. The influence of the friction stir welding parameters on the formation of welded joint of aluminum and copper alloys[J] . Materials Today: Proceedings,2019,11:534 − 542. doi: 10.1016/j.matpr.2019.01.025
    [19]
    匡彬彬. 铝/铜异种金属搅拌摩擦钎焊搭接工艺及组织性能[D]. 南京: 南京航空航天大学, 2015.
    [20]
    MEHTA K P, BADHEKA V J. A review on dissimilar friction stir welding of copper to aluminum: Process, properties, and variants[J] . Materials and Manufacturing Processes,2016,31(3):233 − 254. doi: 10.1080/10426914.2015.1025971
    [21]
    庞嘉尧, 杨宏, 程伟, 等. 铜−铝合金搅拌摩擦焊研究进展[J] . 金属加工(热加工),2021(2):53 − 59.
    [22]
    魏艳妮, 李辉, 肖鹏, 等. 铜/铝搅拌摩擦焊工艺及组织研究进展[J] . 热加工工艺,2020,49(1):1 − 5.
    [23]
    ARGESI F B, SHAMSIPUR A, MIRSALEHI S E. Dissimilar joining of pure copper to aluminum alloy via friction stir welding[J] . Acta Metallurgica Sinica (English Letters),2018,31(11):1183 − 1196. doi: 10.1007/s40195-018-0741-5
    [24]
    LI G, ZHOU L, ZHOU W, et al. Influence of dwell time on microstructure evolution and mechanical properties of dissimilar friction stir spot welded aluminum-copper metals[J] . Journal of Materials Research and Technology,2019,8(3):2613 − 2624. doi: 10.1016/j.jmrt.2019.02.015
    [25]
    REGENSBURG A, PETZOLDT F, BENSS T, et al. Liquid interlayer formation during friction stir spot welding of aluminum/copper[J] . Welding in the World,2019,63(1):117 − 125. doi: 10.1007/s40194-018-0620-8
    [26]
    顾子豪. 中间层对铝/铜搅拌摩擦焊接头显微组织与力学性能的影响[D]. 镇江: 江苏科技大学, 2019.
    [27]
    李慧, 张德良, 侯艳喜, 等. 锌夹层对铝–铜搅拌摩擦搭接焊接头的影响[J] . 特种铸造及有色合金,2018,38(5):543 − 547.
    [28]
    ANBUKKARASI R, KAILAS S V. Influences of shape of the new interfaces and morphology of the intermetallics on mechanical properties of aluminum AA2024-pure copper joints by friction stir welding[J] . The International Journal of Advanced Manufacturing Technology,2020,106(11):5071 − 5083.
    [29]
    张威. 铝/铜异种金属齿形对接型式的搅拌摩擦焊研究[D]. 南京: 南京航空航天大学, 2018.
    [30]
    雷振, 于宁, 游爱清, 等. 5A02/Q235钢Nd: YAG 激光–脉冲MIG复合热源熔–钎连接[J] . 焊接学报,2008, 29(6):21 − 24, 28.
    [31]
    LIU J, JIANG S, SHI Y, et al. Laser fusion-brazing of aluminum alloy to galvanized steel with pure Al filler powder[J] . Optics & Laser Technology,2015,66:1 − 8.
    [32]
    CHEN S, LI S, LI Y, et al. Butt welding-brazing of steel to aluminum by hybrid laser-CMT[J] . Journal of Materials Processing Technology,2019,272:163 − 169. doi: 10.1016/j.jmatprotec.2019.05.018
    [33]
    DHARMENDRA C, RAO K P, WILDEN J, et al. Study on laser welding-brazing of zinc coated steel to aluminum alloy with a zinc based filler[J] . Materials Science and Engineering: A,2011,528(3):1497 − 1503. doi: 10.1016/j.msea.2010.10.050
    [34]
    ZHAO X, TAN C, XIAO L, et al. Effect of the Ni coating thickness on laser welding-brazing of Mg/steel[J] . Journal of Alloys and Compounds,2018,769:1042 − 1058. doi: 10.1016/j.jallcom.2018.08.080
    [35]
    CAO R, CHANG J H, HUANG Q, et al. Behaviors and effects of Zn coating on welding-brazing process of Al-Steel and Mg-steel dissimilar metals[J] . Journal of Manufacturing Processes,2018,31:674 − 688. doi: 10.1016/j.jmapro.2018.01.001
    [36]
    TAN C, SONG X, MENG S, et al. Laser welding-brazing of Mg to stainless steel: Joining characteristics, interfacial microstructure, and mechanical properties[J] . The International Journal of Advanced Manufacturing Technology,2016,86(1):203 − 213.
    [37]
    ZHAN X, BU H, GAO Q, et al. Temperature field simulation and grain morphology on laser welding-brazing between Ti-6Al-4V and 1050 aluminum alloy[J] . Materials Research Express,2019,6(5):056551. doi: 10.1088/2053-1591/ab061a
    [38]
    CHEN S, LI L, CHEN Y, et al. Joining mechanism of Ti/Al dissimilar alloys during laser welding-brazing process[J] . Journal of Alloys and Compounds,2011,509(3):891 − 898. doi: 10.1016/j.jallcom.2010.09.125
    [39]
    XU C. The influence of Al content from filler metals on tungsten inert gas welding-brazing of Mg-Ti[J] . Materials Research Express,2019,6(11):116567. doi: 10.1088/2053-1591/ab4a68
    [40]
    TAN C W, GONG X T, LI L Q, et al. Laser welding-brazing characteristics of dissimilar metals Mg/Ti with Al interlayers[J] . Chinese Journal of Lasers,2015,42(1):0103002 − 0103001. doi: 10.3788/CJL201542.0103002
    [41]
    TAN C, YANG J, ZHAO X, et al. Influence of Ni coating on interfacial reactions and mechanical properties in laser welding-brazing of Mg/Ti butt joint[J] . Journal of Alloys and Compounds,2018,764:186 − 201. doi: 10.1016/j.jallcom.2018.06.039
    [42]
    DONG H, HU W, DUAN Y, et al. Dissimilar metal joining of aluminum alloy to galvanized steel with Al-Si, Al-Cu, Al-Si-Cu and Zn-Al filler wires[J] . Journal of Materials Processing Technology,2012,212(2):458 − 464. doi: 10.1016/j.jmatprotec.2011.10.009
    [43]
    SU Y, HUA X, WU Y. Influence of alloy elements on microstructure and mechanical property of aluminum-steel lap joint made by gas metal arc welding[J] . Journal of Materials Processing Technology,2014,214(4):750 − 755. doi: 10.1016/j.jmatprotec.2013.11.022
    [44]
    SINGH J, ARORA K S, SHUKLA D K. Lap weld-brazing of aluminium to steel using novel cold metal transfer process [J]. Journal of Materials Processing Technology, 2020, 283: 271-284.
    [45]
    POURANVARI M, ABBASI M. Dissimilar gas tungsten arc weld-brazing of Al/steel using Al-Si filler metal: Microstructure and strengthening mechanisms[J] . Journal of Alloys and Compounds,2018,749:121 − 127. doi: 10.1016/j.jallcom.2018.03.224
    [46]
    SHI Y, LI J, ZHANG G, et al. Corrosion behavior of aluminum-steel weld-brazing joint[J] . Journal of Materials Engineering and Performance,2016,25(5):1916 − 1923. doi: 10.1007/s11665-016-2020-9
    [47]
    周利, 李志勇, 赵洪运, 等. 铝/黄铜异种金属TIG熔钎焊接头显微组织与力学性能[J] . 中国有色金属学报,2015(9):2389 − 2395.
    [48]
    谢宇. 铝/铜异种金属TIG熔钎焊工艺及机理研究[D]. 哈尔滨: 哈尔滨工业大学, 2014.
    [49]
    孙建新, 孙震, 徐文凯, 等. TIG钎焊铜–铝异种金属接头的组织和力学性能[J] . 热加工工艺,2018,47(21):66 − 70.
    [50]
    戴常青, 胡德安, 程东海, 等. Zn-Al钎料在紫铜板上的润湿性行为及界面研究[J] . 稀有金属,2020,44(9):905 − 911.
    [51]
    彭迟, 程东海, 陈益平, 等. 铝/铜异种材料填丝钨极氩弧焊对接接头的组织和性能[J] . 中国有色金属学报,2015,25(4):975 − 981.
    [52]
    艾兵权. 铝/铜异种金属冷金属过渡技术焊接性分析[D]. 兰州: 兰州理工大学, 2015.
    [53]
    张璐瑶, 武小娟, 孙焕焕, 等. 镀镍层对铜铝金属间化合物的影响[J] . 沈阳理工大学学报,2019,38(1):20 − 23.
    [54]
    孟凡玲, 吕曜晨, 武小娟, 等. 铝硅焊丝成分对铜铝异种金属CMT焊接接头特征的影响[J] . 材料热处理学报,2016,37(6):95 − 100.
    [55]
    FENG J, LIU Y, SUN Q, et al. Microstructures and properties of aluminum-copper lap-welded joints by cold metal transfer technology[J] . Advanced Engineering Materials,2015,17(10):1480 − 1485. doi: 10.1002/adem.201400573
    [56]
    王梓懿. 铝/铜熔钎焊工艺及其界面机理研究[D]. 兰州: 兰州理工大学, 2018.
    [57]
    SHI Y, LIU X, ZHANG Y, et al. Analysis of metal transfer and correlated influences in dual-bypass GMAW of aluminum[J] . Welding Journal,2008,87(9):229 − 236.
    [58]
    石玗, 周相龙, 朱明, 等. 铝/铜异种金属脉冲旁路耦合电弧MIG熔钎焊接头的组织与力学性能[J] . 中国有色金属学报,2017,27(9):1816 − 1822.
    [59]
    周相龙. 铝/铜异种金属连接工艺及性能研究[D]. 兰州: 兰州理工大学, 2017.
    [60]
    许瑾. 铝-铜异种金属熔钎焊工艺及接头性能研究[D]. 兰州: 兰州理工大学, 2015.
    [61]
    马敏敏. 铝−铜异种金属连接接头的组织及导电性研究[D]. 兰州: 兰州理工大学, 2017.
    [62]
    董鹏, 陈凯华, 肖荣诗. 铝−铜异种金属激光深熔钎焊接头力学性能[J] . 中国激光,2011,38(6):129 − 133.
    [63]
    SOLCHENBACH T, PLAPPER P. Mechanical characteristics of laser braze-welded aluminium-copper connections[J] . Optics & Laser Technology,2013,54:249 − 256.
    [64]
    SOLCHENBACH T, PLAPPER P, CAI W. Electrical performance of laser braze-welded aluminum-copper interconnects[J] . Journal of Manufacturing Processes,2014,16(2):183 − 189. doi: 10.1016/j.jmapro.2013.12.002
    [65]
    SCHMIDT P A, SCHWEIER M, ZAEH M F. Joining of lithium-ion batteries using laser beam welding: Electrical losses of welded aluminum and copper joints[C]//International Congress on Applications of Lasers & Electro-Optics. Orlando: Laser Institute of America, 2012: 915−923.
    [66]
    万秀莲, 王龙, 姚志文, 等. 铝/铜异种金属激光填丝熔钎焊工艺研究[J] . 稀有金属,2019,43(5):494 − 499.
    [67]
    WEIGL M, ALBERT F, SCHMIDT M. Enhancing the ductility of laser-welded copper-aluminum connections by using adapted filler materials[J] . Physics Procedia,2011,12:332 − 338. doi: 10.1016/j.phpro.2011.03.141
    [68]
    HAILAT M M, MIAN A, CHAUDHURY Z A, et al. Laser micro-welding of aluminum and copper with and without tin foil alloy[J] . Microsystem Technologies,2012,18(1):103 − 112. doi: 10.1007/s00542-011-1378-8
    [69]
    RIBIC B, PALMER T A, DEBROY T. Problems and issues in laser-arc hybrid welding[J] . International Materials Reviews,2009,54(4):223 − 244. doi: 10.1179/174328009X411163
    [70]
    耿相英, 何艳玲, 李世春. 固相扩散Cu/Al界面研究[J] . 中国石油大学学报(自然科学版),2006,30(2):78 − 80, 84.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(15)  / Tables(4)

    Article Metrics

    Article views (733) PDF downloads(305) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return