Study on reliability of metro vehicle doors based on exponential distribution and RAMS
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摘要: 以预防和减少地铁车门故障为目的,根据上海地铁13号线路3年车门故障统计数据,利用指数分布函数对3年车门故障时间间隔进行分析. 结合可靠性、可用性、维修性和安全性(RAMS)中的可靠性理论,分析3年车门的可靠性,以列车车门综合可靠度为目标,提出确定车门预防性检修周期的方法. 结果表明:3年车门故障时间间隔都服从指数分布函数;车门失效率决定车门的可靠性,车门失效率越小,车门可靠性越高,其车门工作时间越长,反之,车门工作时间越短;建议列车车门除了日常必需的检修维护,还可根据每年的车门故障数据获得动态预防性检修周期,做到特定年份特定设置预防性检修周期,从而提高列车车门的可靠性. 该方法为提高列车车门的可靠性提供了参考依据.Abstract: For the purpose of preventing and reducing metro door failures, an exponential distribution function was used to analyze the door failure time intervals based on statistical data of three-year door failures on Shanghai metro line 13. Combined with the reliability theory in RAMS, the reliability of doors in three years was analyzed, and a method to determine the preventive maintenance cycle of doors with the comprehensive reliability of train doors as the goal was put forward. The results show that the three-year door failure time interval obeys exponential distribution function and door failure rate determines the reliability of the door. The smaller the door failure rate, the higher the reliability of the door and the longer the working time of the door; otherwise the shorter the working time of the door. It was suggested that in addition to the daily necessary maintenance of train doors, dynamic preventive maintenance cycle can be obtained according to the annual door failure data, so that the preventive maintenance cycle can be set in a specific year, thus improving the reliability of train doors. The method can provide a reference for improving the reliability of the door.
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Key words:
- door failure /
- exponential distribution /
- maintenance cycle /
- reliability
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表 1 车门故障时间间隔假设性检验
Table 1. Hypothesis test of door failure time interval
年份 样本数量 指数参数 p值 均值 $\lambda $ 2016 47 7.68 0.131 0.212 2017 37 8.95 0.112 0.802 2018 20 13.40 0.075 0.746 表 2 车门平均故障间隔时间
Table 2. Mean time between door failures
年份 2016 2017 2018 MTBF 7.68 8.95 13.40 表 3 不同可靠度下的车门预防性检修周期
Table 3. Preventive maintenance cycle of door under different reliability
列车综合可靠度 0.90 0.95 0.99 失效率$\lambda $ 0.075 0.075 0.075 预防检修周期 87 42 8 -
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